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  ATV Projects
Polaris Predator 560 Flame Thrower ATV
ATVParts.Biz, Built the Trick-est Polaris Predator we have seen!

When we asked Bobby from ATVParts.Biz, why he pick the Polaris Predator atv for this project. His answer: It’s simple, it had’nt been done yet! And we wanted to give the Predator atv guys  something to drool over and the end result was the trickest Polaris Predator ATV we have seen!



ATV Parts Biz started with a 2003 Polaris Predator ATV, tore it down, and took cylinder and head to Luttig Performance where George (owner) ported and polished the head using a computerized flow bench technique. George, also lightens the flywheel for more zip out of the hole.


A Wiseco 560cc hi-comp piston kit was added which is the biggest atv piston Wiseco has made according to Jay Clark of Wiseco, Jay Also says, This Predator 560 ATV Piston has 12.5:1 compression with a bore of 64.6 and was originally a Wiseco car piston cut down. The cylinder was bored and the Wiseco big bore sleeve installed with a set of proto type ATV Hot Cams. However, before assembling engine, Bobby had ATV parts polished to add to the racy look. engine was then assembled with a Cometic gasket kit.


 Once ATV engine was back in frame, a Hinson ATV clutch basket with a Magura hydraulic clutch kit (Robert says every quad should have when adding big power) was added.


To keep atv engine running cool a triple pass alloy radiator from Intense Fab was installed which adds 120% more fluid for better cooling. However, when you have a $500 radiator, you want to protect it and R-Beast makes, a trick polished atv radiator grill that raps around front and sides of radiator and has a reserve bottle guard and billet bottle cap to match. (Also check out polished guards on shock reserve)



On the atv exhaust, Bobby used the Factory 4 exhaust system from FMF Racing which according to him makes great power on the Predator and is light weight @3.5lbs.

On the intake, it consists of an FMF Jet kit with the R-Beast hi-flo air box kit and filter. This set up will help the intake air flow and you still use the stock air box which will help keep water mud and sand out of carb and off filter.


 The ATV ignition is a Dynatek CDI set on curve 2, this curve has a better timing curve then stock  and 1000 extra RPM’s. To start this hi compression race engine a Power Source high cranking amps ATV battery is used. This combination worked very well as you can see by the Dyno chart. This engine revs like a 2 stroke with updated 55HP! (Stock was 42hp)


ATV Suspension and Body: The Predator ATV is a little heavier then most of the sport quads and  needed a good shock. Works Performance make some great ATV suspension components and used there triple rate piggy back shocks set up for 180-200lbs rider with Outer Wear covers and they absolutely work awesome on the big dune jumps and soaking up the terrain. The Dura Blue  +2 eliminator ATV axle was used, which gave the Predator ATV a more stable and comfortable ride.



According to Bobby while they had the quad apart, IPS polished and chromed most of the ATV parts, such as the swing arm, sub frame, foot pegs, a arms and polished out the cases and cylinder. IPS added a R-Beast ATV guard on the battery and shock reserve for a little added protection and looks. 


ATV Handlebars, IPS used 909 ATV fat bar and grips with the CR hi bend. These worked with the Trail Tech fat polished ATV bar clamp with Predator logo (nice touch). On the bars where added the R-Beast master cylinder flamed cover and a motion pro twist throttle.

To get the power to the ground is where Maxxis tires come in. These roosters tires bite and put the power to the sand.  Tires mounted on a set of Douglas’s new shamrock style rims, Robert say these rims eat up big dune jumps and are trick in looks.


DG new Fat Series V-Pro ATV bumper, which fit the Predator styling is what Bobby used. Along with the Fat Series ATV nerf bars, DG Baja engine and swing arm skid to protect the under carriage.


ATV Plastics where cut and drop off at Twisted Images, We told rusty owner of Twisted Images to do what ever he wanted. Twisted Images is known for there trick painting of sand toys. Rusty says he had a paint scheme that he wanted to try and thought the Predator would be the perfect match. Rusty started with Porsche red flames with a silver fade into a dark metallic. Rusty out did himself on this one, it is one of the sickest paint jobs we have seen on a quad.



Frame: Stock
Wheelbase (in.): 51(129.5) in/cm
Bore and stroke: 105mm x 64.6mm
Valves/cam/springs: All Around WB
Carburetor: Rejeted by ATVParts.Biz

Air box: R-Beast hiflow cover

Exhaust: FMF Factory 4

Radiator: Intense Fabrication & Design alloy triple pass that is 117% larger volume than stock. With R-Beast Grill and Reserve, bottle guard with billet cap.

Porting: Luttig Performance Computerized Head Porting
Fuel: VP Ultimate 4

Electrical: DynaTek FS Ignition, Power Source ATV Battery with R-Beast guard
Clutch basket/plates/springs: Hinson ATV Clutch Basket
Transmission: 5 Speed

Chain: D.I.D. 520 O-ring
Sprockets: 14 tooth front/ 37tooth rear
Gearing f/r:
A-arms (width in.): Stock width
Spindles: Stock
Front shocks (travel in.): 10(25.4) in/cm triple rate p-backs works performance. Black Ballistic Shockwears
Steering stem: Stock
Swing arm (length in.): stock
Rear axle/carrier: Durablue Eliminator +2 ATV axle
Rear shock, (travel in.): 11(27.9) in/cm trav Works Ultra adjustable arc/single rate with reservoir. R-Beast Rez guard
Tires f/r: 21x7-10 Maxxis Rooster/ 20x11-10 Maxxis Rooster
Tire sizes f/r:
Tires-PSI f/r: 5lbs
Wheels: Douglas shamrock front 10x5 4/156 rear 10x10 shamrock
Hubs f/r: stock
BRAKES: stock
Calipers, pads, rotors: stock with R-Beast rear Brake line guard
HANDLEBARS/CONTROLS: 909 Fat Bar and ATV Grips, Magura Hydraulic clutch kit, R-Beast master cylinder cover, Motion Pro Vortex twist throttle.
Clutch: Hinson ATV Clutch Kit

Gas Tank: R-Beast gas cap
Nerfs, foot pegs, front bumper, grab bar: DG Fat Series V Bumper, ATV Nerfs and ATV skid plates, Mighty Bar grab bar
Fuel tank, seat cover: Stock
Body plastic: Cut and painted by Twisted Images
Nosepiece: Painted Twisted Images
Case saver, top handlebar clamp, rear axle lock nut: R-Beast, Trail Tech Fat bar clamp with Predator logo, Durablue

Decals: Done Right Signs

What next for ATV Parts Biz? Currently building a trick Honda TRX450R


Parts and Places


Inland Jet MotorSports (a division of Inland Jet Sports): 909-941-9808 

Custom ATV builders, 


Luttig Performance mods must go through an authorized dealer- Inland Jet Sports or DSP

Head mod  (porting and polish, matched intake system utilizing computerized flow bench, re-valve and Ass'y), lighten flywheel and bore cylinder.


R-Beast 909-941-9808  

Radiator grill guard, reserve bottle guard, HI-Flow air box mod and ATV filter, billet gas cap, billet reserve cap, billet flamed master cylinder cover, ATV shock reservoir guard, ATV battery cover, rear brake line guard and polished ATV accessories



FMF Racing: 310-631-4363

Factory 4 ATV Exhaust, Hi Flow Head pipe, 909 Fat Bars and 909 Grips,


WiseCo Pistons 800-321-1364

560 ATV piston kit and ATV sleeve


Intense Fabrication & Design 330-448-8531

Triple bypass alloy ATV radiator (runs 30% cooler)


Maxxis 770-692-5932  

Front ATV Rooster tires 21x7-10 and rear Rooster paddle ATV tires 20x11-10


Douglas Wheel, Inc 760-758-5560

Contact Richard

Shamrock Front and Rear ATV rims


Outerwear’s 269-679-3301  

Front and rear black Ballistic ATV Shock Wears


Twisted Images Rialto CA 909-873-4242

Custom ATV Paint Front and Rear Fenders


Durablue Inc.   949-770-5533

Eliminator +2 ATV Axle


Trail Tech   360-687-4530

Contact evangeline

Fat Bar ATV Clamp With Predator Logo


Works Shocks 818-701-1010

Front Ultra Stadium Adjustable Triple rate ATV shocks with piggy back reservoirs and Ultra stadium rear adjustable ATV shock with reservoir


DG Performance 714-630-5471

Contact Dave

V-Pro Front ATV bumper, Baja alloy ATV swing arm skid, fat ATV nerf bars with black net, Baja full chassis skid,


Power Source 714-632-9500

High cranking amps maintenance free ATV battery


Mighty Bar

Billet rear atv grab bar


Hinson Enterprises inc. 909-946-2942

Billet atv clutch basket #ho95


Cometic Gaskets 440-354-0777

ATV Engine gasket kit


Magura USA 618-395-2200

Hydraulic ATV clutch kit



Dynatek Ignitions 714-366-9012

ATV Ignitions

Contact: Terry Stewart


Done Right Signs: 909-949-2192 ATV Decals


Reserve baottle guard

 Reserve billet cap

 Brake line guard

 Battery guard




If you want to see a pure full shot high res click here


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Composed: 04/30/2004 | Modified: 01/20/2010
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